WIA AUSTMIG 61
Flammability | 0 | |
Toxicity | 2 | |
Body Contact | 2 | |
Reactivity | 0 | |
Chronic | 2 | |
SCALE: Min/Nil=0 Low=1 Moderate=2 High=3 Extreme=4 |
Consumable, nickel wire for welding of pure nickel or nickel alloys. Can also be used for
dissimilar metal applications eg nickel to stainless steels, carbon steels, Iconel alloys,
Incoloy, cupronickel and monel. Can also be used to provide a corrosion resistant overlay
to steel. Shield gases are argon or argon/helium gas mixture.
M6112S, "nickel gas metal arc (MIG) welding wire", GMAW, "metal arc-welding", "high
nickel electrode", "MIG welding wire"
May cause SENSITIZATION by skin contact.
Limited evidence of a carcinogenic effect.
Although ingestion is not thought to produce harmful effects, the material may still be damaging to the health of the individual following ingestion, especially where pre- existing organ (e.g. liver, kidney) damage is evident. Present definitions of harmful or toxic substances are generally based on doses producing mortality (death) rather than those producing morbidity (disease, ill-health). Gastrointestinal tract discomfort may produce nausea and vomiting. In an occupational setting however, ingestion of insignificant quantities is not thought to be cause for concern. Not normally a hazard due to physical form of product. Considered an unlikely route of entry in commercial/industrial environments. Nickel is not well absorbed orally. Excretion in the urine is complete after about 4-5 days. If injected, nickel is rapidly distributed to various organs.
Although the material is not thought to be an irritant, direct contact with the eye may produce transient discomfort characterized by tearing or conjunctival redness (as with windburn). Fumes from welding/brazing operations may be irritating to the eyes.
The material is not thought to produce adverse health effects or skin irritation following contact (as classified using animal models). Nevertheless, good hygiene practice requires that exposure be kept to a minimum and that suitable gloves be used in an occupational setting. Skin contact does not normally present a hazard, though it is always possible that occasionally individuals may be found who react to substances usually regarded as inert. Nickel dusts, fumes and salts are potent contact allergens and sensitizers producing a dermatitis known as "nickel" rash. In the absence of properly designed ventilation systems or where respiratory protective devises are inadequate, up to 10% of exposed workers are expected to be symptomatic.
Inhalation may produce health damage*. The material is not thought to produce respiratory irritation (as classified using animal models). Nevertheless inhalation of the material, especially for prolonged periods, may produce respiratory discomfort and occasionally, distress. Regular exposure to nickel fume, as the oxide, may result in "metal fume fever" a sometimes debilitating upper respiratory tract condition resembling influenza. Symptoms include malaise, fever, weakness, nausea and may appear quickly if operations occur in closed or poorly ventilated areas. Pulmonary edema, pulmonary fibrosis and asthma has been reported in welders using nickel alloys; level of exposure are generally not available and case reports are often confounded by mixed exposures to other agents. Inhalation of freshly formed metal oxide particles sized below 1.5 microns and generally between 0.02 to 0.05 microns may result in "metal fume fever". Symptoms may be delayed for up to 12 hours and begin with the sudden onset of thirst, and a sweet, metallic or foul taste in the mouth. Other symptoms include upper respiratory tract irritation accompanied by coughing and a dryness of the mucous membranes, lassitude and a generalized feeling of malaise. Mild to severe headache, nausea, occasional vomiting, fever or chills, exaggerated mental activity, profuse sweating, diarrhea, excessive urination and prostration may also occur. Tolerance to the fumes develops rapidly, but is quickly lost. All symptoms usually subside within 24-36 hours following removal from exposure. Persons with impaired respiratory function, airway diseases and conditions such as emphysema or chronic bronchitis, may incur further disability if excessive concentrations of particulate are inhaled. Effects on lungs are significantly enhanced in the presence of respirableparticles. Harmful levels of ozone may be found when working in confined spaces. Symptoms of exposure include irritation of the upper membranes of the respiratory tract and lungs as well as pulmonary (lung) changes including irritation, accumulation of fluid (congestion and edema) and in some cases hemorrhage. Exposure may aggravate any pre-existing lung condition such as bronchitis, asthma or emphysema.
There has been concern that this material can cause cancer or mutations, but there is not enough data to make an assessment. Skin contact with the material is more likely to cause a sensitization reaction in some persons compared to the general population.
Principal route of exposure is inhalation of welding fumes from electrodes and workpiece. Reaction products arising from electrode core and flux appear as welding fume depending on welding conditions, relative volatilities of metal oxides and any coatings on the workpiece. Studies of lung cancer among welders indicate that they may experience a 30- 40% increased risk compared to the general population. Since smoking and exposure to other cancer-causing agents, such as asbestos fibre, may influence these results, it is not clear whether welding, in fact, represents a significant lung cancer risk. Whilst mild steel welding represents little risk, the stainless steel welder, exposed to chromium and nickel fume, may be at risk and it is this factor which may account for the overall increase in lung cancer incidence among welders. Cold isolated electrodes are relatively harmless. Welding fume with high levels of ferrous materials may lead to particle deposition in the lungs (siderosis) after long exposure. This clears up when exposure stops. Chronic exposure to iron dusts may lead to eye disorders. Nickel causes a skin sensitization which may produce a chronic eczema. At first an itch appears followed one week later by a red skin eruption with ulcers which discharge and become crusted. In the chronic stages, pigmented or depigmented plaques may be formed. Recovery from the skin inflammation may take weeks. Nickel dusts and some of its compounds may cause cancer; nickel workers show an increased risk of developing cancers of the lung and nasal cavity. Ozone is suspected to produce lung cancer in laboratory animals; no reports of this effect have been documented in exposed human populations. Other welding process exposures can arise from radiant energy UV flash burns, thermal burns or electric shockThe welding arc emits ultraviolet radiation at wavelengths that have the potential to produce skin tumours in animals and in over-exposed individuals, however, no confirmatory studies of this effect in welders have been reported.